Application of 3D Flexible Welding Tooling

Application of 3D Flexible Welding Tooling

First, what is the three-dimensional flexible welding tooling, what is its role?

Analysis: Three-dimensional flexible welding tooling is a new type of welding fixture that is modular, standardized, reusable, and widely applicable. It is mainly used for the installation and positioning of steel structure welding. Its features of high efficiency, precision and convenience are widely welcomed by the welding industry. The product can also be used with a variety of welding equipment. Such as: positioner, flip machine, robot and so on.

Second, what types of products?

Analysis: The platform is divided into two-dimensional and three-dimensional models. The surface of the two-dimensional platform is only precision machining, and the three-dimensional platform is precisely processed on five sides. Both models have D16 series and D28 series. The D16 series has 16 holes and 50mm±0.05 arrays with 50x50mm grid lines. The holes of the D28 series are ¢28, and the hole spacing is 100mm±0.05 arrays. The surface is distributed with 100x100mm grid lines. The material is Q345 (Mn16) welded and cast iron. There are ribs on the bottom. The platform thickness of the D16 series is 14mm, and the 28 series platform thickness is 23mm.

Third, which industries?

Resolution: Applicable to all welding occasions, as small as chassis cabinets, as large as rails/bridges.

For example: 1. Construction machinery industry 2. Rail transportation industry 3. Automobile industry 4. Shipbuilding industry 5. Aerospace 6. Chassis cabinet / sheet metal industry 7. Equipment production industry 8. Industrial pipeline 9. Furniture manufacturing industry, etc.

Fourth, how to use three-dimensional flexible welding tooling?

Analysis: The selection of the tooling platform needs to be based on the size and shape of the product. Generally, the D16 series platforms are used for general sheet metal and small steel structural parts. The large-scale steel structure and heavy machinery industry adopt D28 series platforms. Selection principle: The size of the platform is better than the size of the workpiece. If it is smaller than the platform, the expansion effect can be the same through U-shaped square box or supporting angle iron accessories. The number of attachments and the choice of type depend on the shape of the workpiece. Complex workpiece attachments are more points, and the number of simple workpiece attachments is less. If you need to position a new workpiece, simply change the position of the positioning element. It is recommended to provide the seller with detailed drawings and technical requirements before the purchase, so that the seller can design fixtures and configuration accessories according to the information provided by the buyer.

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In any environment where safety is a priority, the ITA pneumatic hoist is the best choice. Compared with current driving, using compressed gas as the driving medium will not produce any sparks. The characteristics of this structure make Makita ITA pneumatic hoists especially suitable for working in hazardous environments. ITA pneumatic hoist products are very strong and reliable, so they are suitable for use in harsh industries and even in connected conditions. According to different needs, we have different controllers and rollers. For lateral loading, we have a variety of lines. Walk the trolley to meet your needs.

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Standard configuration EXI12GDIIAT4/II3GDIIBT4
Enhanced spark protection configuration: EXII2GDIIBT4
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